Ford Van Aluminess Roof Racks Aluminum custom roof racks




Ford Transit , Ford Econoline , Dodge Promaster Aluminess Aluminum Roof Racks



In the 17 years that Aluminess has been producing products we have manufactured a tremendous number of roof rack styles and configurations. We have learned a great deal from our customers as to the features and benefits that are most popular. We will be focusing on those product designs with the more popular features and benefits to improve service to our customers. We have created a standard roof rack design for each vehicle that we will manufacture on a continuous basis so that we can reduce lead times and strive to have them in stock to ship from our facility or one of our many dealers.


Our new standard racks will be available in two styles with two options for flooring:

Double Loop – Our most popular style. This rack is shaped like a basket to help lash down cargo from all ends and comes standard with a spot to mount lights in the front.

Touring Style – offers a drop down front pipe for light bars and a tailored look to the sloped roof.

Flooring – 3” wide slats with 2.5″ gap – Offers the ability to secure various items on the roof rack in any location and a 2 ½” gap provides adequate flooring for walking/sitting on the rack.

Flooring – Perforated – Offers a full support floor while saving some weight over solid sheet.

Vent Openings –Roof racks for Sprinters and Transits will have a vent opening in the most popular location and an optional vent cover. Vehicles without vents will have a future option to add one without requiring a new roof rack. The cover can be removed to reveal a framed opening. Vents in non standard locations will be considered a Custom Rack.

Additional accessories will be bolt on options such as cross bars, boat rollers, and solar mounts. This will allow us to ship products from stock and create shorter lead times.


CUSTOM ROOF RACKS will be built on a separate production line. Lead times and cost will vary for those products. See our options and pictures below for Voyager Style roof racks, continuous double loop , non-standard rack lengths, optional slat spacing and locations, multiple vent locations, roof air conditioners and special brackets, crossbars etc.

Available Roof Rack Accessories

Zamp 100 Watt Solar Panel Kit

Zamp 100 Watt Solar Panel Kit

The Zamp Solar Panel Kit is the perfect compliment to your roof rack. It can help keep your batteries charged and looks great mounted flush on your Aluminess Roof Rack. These panels are reliable, effeciant, and best of all they are made in the USA.



Lightforce 50-inch LED Dual Light Bar

Lightforce 50-inch LED Dual Row Light Bar

Lightforce LED light bars are rugged and impact resistant; featuring a hard coated polycarbonate lens for durability and a waterproof rating to IP69K standard. The light bar utilizes high output European LEDs tuned within the reflectors to produce unparalleled performance.



Aluminum Roof Rack Vent Cutout

Vent Cutout

With many conversion vans coming equipped with vents/fans and A/C units, having a cutout for those accessories is key. We have the ability to make cutouts for any roof-mounted products you may have on your van.



Removable Crossbar

Removable Crossbars

Additional crossbars in specified spots on your rack. Used for tie down points or attaching Thule or other accessories. Removable for additional convenience. Please specify location.


Yakima Removable Crossbars

Raised Removable Crossbars

Additional crossbars in specified spots on your rack. These raised crossbars sit 3″ above your rack to clear AC’s and Vents. They are available in 60″ or 72″ lengths


Solar Panel Mount

Clamp on Solar Panel Mount

These adjustable mounts hold solar panels in upper loop to protect them while keeping them out of the shade. Can be adjusted to fit a variety of different panels



Boat rollers

Clamp On Boat Rollers

Helps when pulling kayaks, surf boards, or other large items up onto your rack. 2 boat rollers are most common and will span a majority of back of your rack



Go Light Mount

Clamp On Go Light Mount

The large footprint of Go Lights requires a special mount. Please specify location

Step 1: Choose Your Mounting Style

Gutter Mount Track Mount Fixed Mount Penthouse Top Fiberglass Top
Factory Ford and Chevy/GMC vans as well as Pre-07 Sprinters ’07+ Sprinters and Ford Excursions. *Factory track rail system required! Specific to the 2015+ Ford Transit, 2014+ Promaster and 2011+ Nissan NV Ford, Chevy/GMC, and Sprinters with a penthouse top Fords with a Sportsmobile Voyager or Cruiser Top
Gutter Mount Aluminum Roof Rack Track Mount Aluminum Roof Rack Nissan NV Fixed Mount Roof Rack Penthouse Mounting Style Aluminum Roof Rack Fiberglass Mounting Style Aluminum Roof Rack

Step 2: Choose Your Roof Rack Style

Double LoopCall for exact pricing Touring
Call for exact pricing
This is the most common style with an classic aerodynamic look. Also called a baja style roof rack. Available on the Ford Transit and Sprinter High Top, the Touring style roof rack has a drop down front pipe and is great for mounting large light bars.
Double Loop Roof Rack Style Sprinter Touring Roof Rack

Step 3: Choose Your Flooring

Slatted Floor
Call for exact pricing
Perforated Aluminum
Call for exact pricing
3″ wide slats spaced 2.5″ apart. This flooring is not only easy to walk around on, it also provides a multitude of tie down points. Perforated is the best flooring for lounging or using as a sleeping platform. Lawn chairs and tripods can be easily used on this flooring. Tying down cargo is more tricky but still possible by lashing to the sides of the rack.
Roof Rack Standard Slats Roof Rack with Perforated Aluminum Flooring

Additional information

Wheel Base

130" Wheel Base, 148" Wheel Base

Roof Type

, , , ,


Regular, Ext

Rack Option

Double Loop, Touring

Slats or Perforated

Slats, Perforated


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Weight 150 lbs
Dimensions 88 × 55 × 24 in