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2019 Sprinter Van Electric Sliding door

Installation Instructions 7486-1373 

 


MERCEDES SPRINTER
VOLKSWAGEN CRAFTER
EURO 4,5,6
2006-2017
2006-2016
(Using original vehicle remote’s key and door
operating by pulling original door handle)
7486-1203L
ELECTRIC SLIDING DOOR
INSTALLATION INSTRUCTIONS
ESD 1001 05.16
ELECTRIC SLIDING DOOR
MERCEDES SPRINTER,
VOLKSWAGEN CRAFTER REQUIRED TOOLS
PAGE 1
Ø10mm (3/8″)
BLACK MARKER
Ø14mm (9/16″)
5.5mm
8mm
10mm
15mm
3/8″
Ø27mm (1.1/16″)
Ø3mm (1/8″)
Ø6mm (1/4″)
Ø8mm (5/16″)
Ø10mm (3/8″)
Ø12mm (1/2″)
15mm
1/4″
10mm
8mm
4mm
5mm
6mm
CR
MV M10
30
45
ORIGINAL
2
ELECTRIC SLIDING DOOR-LEFT SIDE
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
05.19
BLACK MARKER
OR IGI NAL
PAGE 2
ESD 1027
3
1
*
!
1
TEMPLATE
(2 PIN)
POSITION
DRILL ONLY
ONE WALL
DRILL 9 HOLES Ø3mm
MAIN DRIVE ASSY.
TEMPLATE
ELECTRIC SLIDING DOOR-LEFT SIDE
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
05.19
OR IGI NAL
PAGE 3
ESD 1028
ENLARGE HOLE TO Ø27mm
4
5
AFTER CUTTING THE OPENING FILE
AND COVER WITH PAINT TO
PREVENT CORROSION
5mm
CUT AWAYAS SHOWN
& FILE OPENING
ENLARGE 2
HOLE TO Ø6mm
6 ENLARGE 4
HOLE TO Ø8mm
ELECTRIC SLIDING DOOR-LEFT SIDE
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
05.19
OR IGI NAL
PAGE 4
ESD 1029
10mm
AFTER CUTTING
THE OPENING
COVER WITH PAINT
TO PREVENT CORROSION
7
CUT AND DISCARD
2 SCREWS 5×19
SELFDRIVING
8
FRONT WHEEL
2 BOLTS M6x15
+SELFLOCKING NUTS
ELECTRIC SLIDING DOOR-LEFT SIDE
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
OR IGI NAL
PAGE 5
ESD 1030 05.19
ENLANGE 4
HOLES 10
Ø14mm
11
BLACK MARKER
12
DRILL 4 HOLES
Ø6mm AND
REMOVE
TEMPLATE
*
10
AFTER CUTTING
THE OPENING AND COVER
WITH PAINT TO PREVENT
CORROSION
CUT
13
2 SCREWS 5×19
(SELF DRILLING)
*
MUST BE UP
TEMPLATE FOR
LOCK
9
BEND AS SHOWN
16
15 ORIGINAL
BOLTS
INSTALL PLATE
ACCORDING TO THE MARK.
MARK THE LOWER SIDE
AND REMOVE TEMPLATE
ELECTRIC SLIDING DOOR-LEFT SIDE
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
OR IGI NAL
PAGE 6
ESD 1031 05.19
BLACK MARKER
14
BLACK MARKER
MARK AND
REMOVE
DISCARD
ELECTRIC SLIDING DOOR-LEFT SIDE
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
PAGE 7
ESD 1032 05.19
OR IGI NAL
17
GRIND AWAY AS MARKED
AND COVER WITH PAINT
TO PREVENT CORROSION
LOCK ASSY.
MOTOR
18
19
2 SUNKHEAD
BOLTS M8x30
INSTALL
ACCORDING
TO THE MARK ON
(FIG.15)
20
SOCKETHEAD
BOLT M6x65
11.16
OR IGI NAL
ELECTRIC SLIDING DOOR-LEFT SIDE
ESD 1034
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
PAGE 8
21
TO ACTUATOR
MICROSWITCH
AND ACTUATOR ASSEMBLY
2
ROUTE WIRES
THROUGH ORIGINAL CHAIN
1 2 4 3
1 2 4 3
ELECTRONIC
CONTROL BOX RELOCATE
UNDER CO-DRIVER SEAT
SIGNAL TO OPEN
ORIGINAL LOCK
SEE ( PAGE 23 PLUG No 3 )
GREEN WIRE
1
REMOVE
ORIGINAL PLUG
22 22
BEFORE REMOVING
THE LOWER DOOR ARM,
MAKE SURE TO PROTECT
THE DOOR FROM DAMAGING
THE VEHICLE SIDE AND
SUPPORT THE DOOR.
DISMANTLE THE ARM.
SEE (FIG. 23 AND 24)
DOOR SUPPORT
!
!
05.19
OR IGI NAL
ELECTRIC SLIDING DOOR-LEFT SIDE
ESD 1035
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
PAGE 9
REINSTALL ALL
PARTS BACK
1. MARK LOWER ARM.
2. PROTECT THE DOOR FROM DAMAGING THE VEHICLE SIDE. (FIG. 22)
3. SUPPORT THE DOOR IN ORDER TO PREVENT THE DOOR FROM
FALLING. (FIG. 22)
4. DISCONNECT THE LOWER DOOR ARM.(2 BOLTS)
5. DISCONNECT THE LOWER CABLE.
6. CUT THE ORIGINAL LOWER CABLE (AS SHOWN ON FIG. 25).
7. REINSTALL ALL PARTS BACK ACCORDING TO THE MARK.
*THE ORIGINAL CABLE SHOULD BE CONNECTED TO THE LEVER ON
THE ACTUATOR ASSY. ( SEE FIG. 27)
! 23
BLACK MARKER
24
REMOVE
25
RE-ROUTE ORIGINAL CABLE
SEE (FIG. 27)
CUT AWAY
AS SHOWN
ELECTRIC SLIDING DOOR-LEFT SIDE
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
05.19
OR IGI NAL
26
ESD 1033
PAGE 10
REMOVE COVER.
RE INSTALL
AFRER INSTALLING
THE ACTUATOR ASSEMBLY
05.19
OR IGI NAL
ELECTRIC SLIDING DOOR-LEFT SIDE
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
PAGE 11
ESD 1036
CABLE ADJUSTMENT
ORIGINAL CABLE
RE-ROUTE
ORIGINAL CABLE
FASTEN UNIT AS
SHOWN USING
5 SCREWS 5×19
(SELFDRILLING)
! MICROSWITCH SHOULD NOT BE
PRESSED WHEN DOOR HANDLES
ARE NOT BEING PULLED
!
ACTUATOR ASSY.
NEW CABLE
MOTOR
2
3
WIRE HARNESS
TO ELECTRONIC
CONTROL BOX
ADJUSTING
BOLTS
LEVER FOR
MICROSWITCH CABLE
RELEASE 2 BOLTS AND ADJUST
THE CABLE ACCORDING
THE DRAWINGS
4
2 , , 3 4
1. DISCONNECT ORIGINAL
CABLE FROM INSIDE
DOOR HANDLE.
2. RE-ROUTE ORIGINAL
CABLE TO LOWER
ACTUATOR ASSY.
3. CONNECT NEW CABLE
(P.N. 2032-251) TO INSIDE
DOOR HANDLE AND UPPER
ACTUATOR ASSY.
1
2
3
RE-ROUTE ORIGINAL
CABLE FROM LOWER
DOOR ARM.
27
ELECTRIC SLIDING DOOR-LEFT SIDE
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
05.19
PAGE 12
ESD 1037
OR IGI NAL
28
A
ORIGINAL DOOR SLIDING
MECHANISM
OPTION B
ORIGINAL DOOR SLIDING
MECHANISM
OPTION A 29
DRILL Ø3mm AND
ENLARGE Ø6mm
A
*
STOPPER
DOOR CONVEYOR
TEMPLATE
29A B
DRILL Ø3mm AND
ENLARGE Ø6mm
*
DOOR CONVEYOR
TEMPLATE
STOPPER
ELECTRIC SLIDING DOOR-LEFT SIDE
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
05.19
4325 (170″)
6961 (274″) LONG
7361 (290″) E.LONG
OR IGI NAL
PAGE 13
ESD 1038
5 M6x1 TS LOB2 LLATSNI
M6 T NU G NI CK +SELFLO
2 BOLTS M6x15
+LOCKWASHERS
CONVEYOR
BRACKET
BELT CLAMPA
2 PINS FOR
BELT CLIP
30
32
REMOVE
STOPPER
*
REAR WHEEL
TEMPLATE
ONLY FOR LONG & ! EXTRA LONG BODY
31
INSTALL 2 BOLTS M6x15
+SELFLOCKING NUT M6
ELECTRIC SLIDING DOOR-LEFT SIDE
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
ESD 1039 05.19
34
MARK AND REMOVE
TEMPLATE
*
ENLARGE 2 HOLES
TO Ø27mm AND CUT
ACCORDING THE MARK
ENLARGE
2 HOLES TO Ø6mm
OR IGI NAL
S
PAGE 13A
4325 (170″)
6961 (274″) LONG
7361 (290″) E.LONG
33
DRILL 8 HOLES Ø3mm
ONLY FOR LONG & ! EXTRA LONG BODY
2 BOLTS M6x15
+SELFLOCKING NUTS
REAR WHEEL
35 REUSE ORIGINAL
PLASTIC ( FIG. 35C)
35A
SILICON
PLEASE APPLY
SILICON LAYER
FOR INSULATION
35B
REMOVE
DISCARD
ELECTRIC SLIDING DOOR-LEFT SIDE
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
05.19
OR IGI NAL
ESD 1176
PAGE 14
ONLY FOR ! SHORT BODY
3665 (144″)
5910 (232″)
35C
CUT AWAY
AS SHOWN
REINSTALL
CUT AWAY
AS SHOWN
35D
*
STOPPER
REAR WHEEL
TEMPLATE
35E
DRILL 8 HOLES Ø3mm
ELECTRIC SLIDING DOOR-LEFT SIDE
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
ESD 1177 05.19
OR IGI NAL
PAGE 14A
3665 (144″)
5910 (232″)
ONLY FOR
SHORT BODY
35F
MARK AND REMOVE
TEMPLATE
*
ENLARGE 2 HOLES
TO Ø27mm AND CUT
ACCORDING THE MARK
ENLARGE
2 HOLES TO Ø6mm
L EE H W AR ER
4 2032-32 . N.P
2 BOLTS M6x15
+SELFLOCKING NUTS
REAR WHEEL
35G
2 BOLTS M6x15
+SELFLOCKING NUTS
SILICON
PLEASE APPLY
SILICON LAYER
FOR INSULATION
35H
REUSE ORIGINAL PLASTIC (FIG. 35C)
36
3 SELFLOCKING
NUTS M6
DISASSEMBLE
MOTOR BEFORE
MOUNTING
ELECTRIC SLIDING DOOR-LEFT SIDE
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
05.19
OR IGI NAL
37
4 SUNKHEAD
BOLTS M8x20
RELEASE ORIGINAL NUT.
AFTER INSTALLING
THE MAIN DRIVE ASSY.
TIGHTEN ORIGINAL NUT
TO REAR
WHEEL
MAIN DRIVE
ASSY.
38
PAGE 15
ESD 1040
ELECTRIC SLIDING DOOR-LEFT SIDE
ESD 1041
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
05.19
OR IGI NAL
PAGE 16
39
3 SELFLOCKING NUTS M6
SHAFT
GEAR MOTOR WITH
HALL SENSOR NO.D63
!
BEFORE INSTALLING
GEAR MOTOR, GLUE
MOTOR PROTECTOR
WITH SILICONE
40
2 SCREWS 5×19
(SELF DRILLING)
4 SCREWS 5×19
(SELF DRILLING)
FRONT WHEEL
PLASTIC COVER
MAIN DRIVER
PLASTIC COVER
ELECTRIC SLIDING DOOR-LEFT SIDE
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
05.19
OR IGI NAL
PAGE 17
ESD 1042
!
41A
FRONT
BELT ROUTING
8 TEETH
BELT LENGTH ADJUSMENT
3.
BELT 335cm
2 BOLTS M5x15
+STARWASHER
REAR BELT
CLAMP
INSTALL 2 BOLTS M6x15
+SELFLOCKING NUT M6
41
1. CLOSE THE DOOR.
2. RELEASE BELT FROM REAR BELT CLAMP.
3. STRETCH THE BELT AND CUT ACCORDING
THE DRAWING, LEAVING 8 TEETH.
ELECTRIC SLIDING DOOR-LEFT SIDE
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
05.19
PAGE 18
ESD 1043
ORIGINAL FUSE BOX
OR IGI NAL
42
UPPER ELECTRIC
MOTOR
MAIN DRIVE
ASSY. MOTOR
ACTUATOR
SIGNAL TO OPEN
ORIGINAL LOCK
SEE (FIG. 21)
ELECTRONIC CONTROL
BOX No.298S
SEE (FIG. 21)
BATTERY
DOOR SWITCH
V.S.S (VEHICLE
SPEED SENSOR)
SEE (FIG. 45)
HIGH ROOF ONLY!
43
AFTER IGNITION
ORIGINAL YELLOW / BLACK WIRE
IN GREY PLUG C1 PIN No 3
IN FUSE BOX.
ELECTRIC SLIDING DOOR-LEFT SIDE
ESD 1044
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
05.19
OR IGI NAL
PAGE 19
44
DISCARD
DOOR
SWITCH
SWITCH
BRACKET
INSERT AND
BEND LEVERS
AS SHOWN
DOOR SWITCH
P.N. 1050-8261
45
2 1 3
4
V.S.S (VEHICLE SPEED SENSOR) SPEED OPTION
PIN No 9
ORIGINAL BLACK PLUG
IN THE INSTRUMENT PANEL
ELECTRIC SLIDING DOOR-LEFT SIDE
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
OR IGI NAL
ESD 1046 05.19
PAGE 20
! FOR HIGH ROOF ONLY
LOCATE SPACER
AND MARK AROUND
SHOULDER
SPACER
46
BLACK MARKER
DISCARD
AND REMOVE
47
ELECTRIC SLIDING DOOR-LEFT SIDE
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
OR IGI NAL
ESD 1047 05.19
PAGE 21
FOR HIGH ROOF ONLY
SCREW 5×19
(SELF DRILLING)
48
*
LOCATE ON
2 ORIGINAL
HOLES
*
TEMPLATE
DRILL Ø3mm THROUGH THE GUIDE
*
49
GUIDE FOR
HOLE 3
GUIDE
FOR DRILL
P.N. 2032-329
DRILL Ø6mm THROUGH THE GUIDE
*
50
GUIDE FOR
HOLE 6
DRILL Ø10mm THROU Ø10mm GLH THDRIL E GUIDE
*
51
GUIDE FOR
HOLE 10
ELECTRIC SLIDING DOOR-LEFT SIDE
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
OR IGI NAL
ESD 1048 05.19
PAGE 22
FOR HIGH ROOF ONLY ! 52
GRIND
AFTER GRINDING
AS MARKED
COVER WITH PAINT
TO PREVENT CORROSION
53
SUNKHEAD
BOLT M8(SPECIAL)
BOLT 6×15
+SELFLOCKING NUT
SCREW 5×19
INSTALL
ACCORDING
TO THE MARK IN
(FIG. 46)
UPPER
LOCK ASSY.
FLAP MOTOR
WITH GEAR
INSTALL
FLATWASHER 0.5mm
UNDER THE LOCK
54
GEAR
FLATWASHER
BOLT M5x25
SPECIAL BOLT
LOCK
SHOULDER SPACER
55
LOCK ASSY. SMALL
PLASTIC COVER
2 SCREWS 5×19
(SELF DRILLING)
ESD 1045 05.19
ELECTRIC SLIDING DOOR NEW-LEFT SIDE PAGE 23
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
2 1
4 3
2 1
4 3
SEE PAGE 8
(FIG. 22)
BLACK
YELLOW
BLACK
YELLOW
PUSH/PULL
UPEER
ELCTRIC
MOTOR
ASSY. MOTOR
MAIN DRIVE
ASSY. MOTOR
WITH
ENCODER
RED
BLACK
M
RED
BROWN
BLACK
BLACK
RED
GREEN
YELLOW
BLACK
GREEN
YELLOW
RED
YELLOW
BLACK BLACK
RED RED
BLACK
YELLOW
BROWN
M
M
M
2
4
2 1
4 3
SIGINAL TO OPEN
ORIGINAL LOCK
ORIGINAL GREEN
RED CONNECTOR
3
BATTERY
40A
MIDI FUSERED
RED
GREEN
OR IGI NA L
(–)
ELECTRONIC CONTROL BOX 1741-298S
+
POTENTIOMETER
HALF FULL J2 J1
SEE PAGE 18
(FIG. 43)
ACTUATOR
MOTOR
A
B
C
D
(+)
(–)
(+)
ELECTRIC STEP
CONNECTION
DOOR
OPERATION
INPUT (+)
PREVENTING
DOOR FROM
CLOSING
*
*
*
*
*
SEE NEXT PAGE
KCALB
BLUE
DOOR HANDLE
MICROSWITCH
LOCATED IN THE
SLIDING DOOR
C
NC
NO
SEE PAGE 11
(FIG. 27)
8 7
3
6
4 1
9
5
10
2
RED
BLUE
WHITE
YELLOW
BLACK
VIOLET
WHITE
RED
YELLOW
VIOLET
BLACK
R-1.5 K
Ω
R-30 K
Ω
(+)
(+)
(–)
(+)
BROWN
(+)
(–)
(+)
INSTRUMENT PANEL
ORIGINAL WIRE
RED CONNECTOR
1
ORIGINAL BLACK
PLUG IN THE
INSTRUMENT PANEL
PIN No 9
V.S.S
SEE PAGE 19
(FIG. 45)
AFTER IGNITION
RED
RED CONNECTOR
ORIGINAL WIRE YELLOW / BLACK
IN GREY PLUG C1 PIN No 3
IN FUSE BOX.
SEE PAGE 18
(FIG. 43)
DOOR SWITCH
WHEEL CHAIR
LITT OUTPUT
(+) SIGNAL
!
06.16
A. Electric step connection output (-) signal
Output (-) signal for operating an ALEX ORIGINAL electric step, pin 7 at the white 10 pin connector (plug 1)
to be connected to step Electronic Control Box part No 1740-2953.
Learning Mode:
Fragmented beeping will be heard when door is at its first learning cycle.
Opening Mode:
Fragmented beeping will be heard when door is opening.
Closing Mode:
Fragmented beeping will be heard when door is closing.
Obstacle Detection On Closing Mode:
Continuous beeping will be heard.
If the sliding door is obstructed during the closing procedure, it opens fully again(for 2 attempts).
On third attempt the electric sliding door moves with increased force.
B. Wheel chair lift extract output (+) signal
When the door is in full opening position,
output (+) signal to wheel chair lift operation, is on pin 9 at the white 10 pin connector plug.
C. Wheel chair lift insert door operation input(+) signal
First input (+) signal pin 3 at pluge 3 will open the door.
Second input (+) will close the door when wheel chair lift is on close position.
D. Preventing door from closing (-) signal
As long as there is input (-) on pin 2 at the white 4 pin connector (plug 3)door will not close.
ELECTRONIC CONTROL BOX
ESD 1119 -1-
ELECTRICAL CONNECTIONS (OPTION)
BEEPING SOUNDS
06.16
PLUG 1
PLUG 2
BLACK
PLUG 4 PLUG 3
FULL HALF
Basic Programming Close / Open Cycle-Once installation completed,
Make sure ignition is OFF and the door is OPEN, insert all plugs into the Electronic Control Box
while leaving the Black plug No 4 for last.
Once Black plug is connected, door will perform a slow movement close and open
cycle and should not be interfered with.
Programming Door Position at half way,
This is handy when door needs to open half way only, when a seat is located near it, for example.
As default, the module is supplied with the jumper inserted into FULL position.
For positioning the door in the HALF way mode, move Jumper into socket HALF position.
ELECTRONIC CONTROL BOX
ESD 1024 -2-
JUMPER
06.16
PCB leds color and number for all functions.
LED1 (White) – Remote Control-1
LED3 (White) – Motor A Opening
LED4 (Red) – Motor A Closing
LED5 (White) – Motor B Opening
LED6 (Red) – Motor B Closing
LED7 (White) – Actuator Opening
ELECTRONIC CONTROL BOX
ESD 1099 -3-
LED 5 LED 6 LED 3 LED 4
LED 13
LED 7
LED 8
LED 1
Potentiometer adjustment for intensity level of stopping door while closing
To reduce sensitivity of Electric Door turn the Potentiometer clockwise (-).
To Increase sensitivity turn the Potentiometer counter clockwise (+).
Reprogramming sliding door Electronic Control Box:
(In case or belt replacement)
1. Turn off ignition key.
2. Disconnect the black connector.
3. Reconnect the black connector.
4. Turn on ignition key.
5. Press and hold driver switch for 10 seconds Within time window of 30 seconds.
6. The door will operate by itself – when the door stops in open position, it is ready for use.
LED 12 LED 11 LED 9
LED8 (Red) – Actuator Closing
LED9 (Red) – Door Opened Led
LED11 (Yellow) – Ignition
LED12 (Blue) – Driver Command
LED13 (Blue) – Remote Control-2
*Adjustment will take affect after turning ignition key off and on.
SENSITIVITY
POTENTIOMETER
DOOR POSITION
PROGRAMING
REMOTE CONTROL
PROGRAMING
Mercedes Sprinter
Remote Control operation instruction:
Pressing Twice on button will open the Sliding door.
Pressing Once on again while the door is on the move will stop the Sliding door.
Pressing Once on button will close the Sliding door.
ELECTRONIC CONTROL BOX
Volkswagen Crafter
Remote Control operation instruction:
Pressing Twice on button will open the Sliding door.
Pressing Once on again while the door is on the move will stop the Sliding door.
Pressing Once on button will close the Sliding door.
ESD 1026 -4- 06.16
ESDT 0001 -1- 12.16
1. Door opens half way
Verify jumper on electronic control box is in “full” position If not, insert it.
Check for an obstacle or person blocking the door, check for dirt in the belt track.
Reprogram door electronic control box.
2. Door starts to open and stops
Check drive belt length and adjust it according to installation manual.
Check the cable connecting actuator to original door lock.
Micro switch installed in the door should not be pressed when the door handle isn’t pulled.
Check door is released from lock. If not, check contacts, release the lock.
Check for an obstacle or person blocking the door, check for dirt in the belt track.
Reprogram door electronic control box.
3. Door is not moving at constant speed
Verify that the encoder cable (located on the electric motor side) is properly
connected and not damaged. Repair if required.
Close the door and check if problem is solved. If not, reprogram door electronic control box.
Check drive belt leangth and adjust it according to installation manual.
4. Door stays locked
Check the actuator assembly and motor.
Check and adjust the actuator assembly cables for opening.
Check contacts on door and on B pillar.
Verify that children’s lock is unlocked. If not set children’s switch lock to unlock position.
5. While opening the door long beep sound.
Close the door and re open it. If the problem continues:
Verify that the encoder cable is properly connected on both sides and not damaged.
Reprogram door electronic control box.
OPENING MODE
TROUBLESHOOTING
ESDT 0002 -2- 12.16
1. Long beep sound While closing the door.
Open the door and re close it. If the problem continues:
Verify that the encoder cable is properly connected on both sides and not damaged.
Reprogram door electronic control box
2. In closing – the door opens by its self with a long beeping
Check if there is an obstacle or person blocking the door, check for dirt in the belt track
Check drive belt length and adjust it according to installation manual.
*** If problem continues, adjust the potentiometer as per installation manual
(turn the potentiometer clock-wise).
3. Door will close but not lock
Check the main and upper latch operation and adjust if needed.
Check contacts on door and on B pillar (clean).
Check the cable connecting actuator to original door lock.
4. Door is not moving at constant speed
Verify that the encoder cable is properly connected on both sides and not damaged. Repair as required.
Close and open the door and check if problem is solved. If not, reprogram door electronic control box
Check drive belt leangth and adjust it according to installation manual.
*** If problem continues, adjust the potentiometer as per installation manual
(turn the potentiometer clock-wise).
CLOSING MODE
TROUBLESHOOTING
ESDT 0003 -3- 12.16
1. Remote control doesn’t operate
Remote control operates only when ignition key is off.
Check remote control’s batteries. Replace if needed.
Verify that the remote is programmed To the electric control box and reprogram if needed.
Check if central locking signal wire is connected to electronic control box pin 4 plug 3.
For vehicles with original remote control (as Sprinter / Crafter / Transit / Ducato, etc)
2. Door handle operation
Door handle operates only when ignition key is on.
Micro switch installed in door should not be pressed when the door handle isn’t pulled.
Check micro switch remote control’s batteries, replace if needed
Reprogram door handle remote control to electronic control box.
3. Dash button doesn’t operate
Driver button operates only when ignition key is on.
Check connections after ignition.
Check if the Blue LED in the driver button is on when the door is closed and
flashing when the door is open.
While pressing dash button Check output single on the button white wire to electronic control box.
4. Door does not work at all from dash switch and the remote control
Check fuse of the door system.
Check the battery voltage on the electronic control box main supply plug.
OTHERS
Check the belt for damage.
Check the belt’s length.
If needed, readjust the belt for 6-7 teeth (as per installation manual).